Newamstar New Generation Aseptic Cold Filling Technology

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Manufacturing industry is the mainstay of national economy, is the main battlefield of technological innovation. The new normal economy in 2015 made all enterprises in manufacturing industry seems to be experienced a survival test. Only the enterprise with targeted innovation that continuously develop the potential in product, customer, technology, service, marketing, production, etc., all aspects, could survive, surpass itself and receive a flourishing and prosperous spring.

In the face of crisis in 2015, committed to become the world’s leading liquid packaging machinery supplier, Newamstar prerelease launched the independently developed new generation aseptic cold filling technology, innovative use of electron beam sterilization technology which let controllable electron beam focus on the surface of the packing material so as to kill the bacteria and microorganism to replace the traditional sterilization technology. The application of this technology provide a clean, dry and non-chemical sterilization process, prevent the harmful residues penetrate into the bottle body, meanwhile reduce the energy consumption and waste, lower the operating cost for customers, with better environment performance and higher flexibility in production.

As we all know, PET bottle aseptic cold filling technology is the most advanced filling technology in the world.

In the 1980s, Japan and other developed countries in Europe and America first put into use and gradually entered into Chinese market in Coca cola, Yinlu, Huiyuan, etc. Early in 1997, Mr. He Deping, the founder of Newamstar, took the lead to track the development of PET bottle aseptic cold filling technology and in 1998 established the research and development team for first generation aseptic filling technology, which open the prelude of development and production of aseptic cold filling equipment in China.

Good start, bright future. In the field of aseptic cold filling, Newamstar lead the way. In 2005, Newamstar singed four high-speed PET bottled aseptic cold filling production lines with Japanese company Otsuka, which create a precedent for domestic aseptic cold filling production line exported to developed countries and strengthen the leadership of Newamstar for the aseptic cold filling technology in China. In 2006, Newamstar’s aseptic filling production line manufacturing project has been included in the 2006 independent production of major equipment projects by the national development and reform commission, the following year, the project was listed as national Torch Program projects. In the same year, Newamstar led the domestic aseptic production lines enter into the high speed era and expanded to milk, fruit juice and carbonated beverage and other product. In 2011, Newamstar developed the first 42000BPH aseptic cold filling production line in China and successfully delivered to Dali Group, making Newamstar aseptic cold filling technology enter into the “super high speed time”.

Newamstar PET Aseptic Cold Filling Technology
Newamstar PET Aseptic Cold Filling Technology

Adhere to high-end positioning, and insist on technological innovation.

Today, aseptic cold filling technology developed by Newamstar is widely used in PET bottled neutral products as Dali peanut milk, Panpan squeezed coconut juice, Panpan lactic acid bacteria beverage, Black cow double protein beverage, Fuquan peanut milk, Fujian gongyuan coarse grains beverage, etc. The outstanding performance of this technology won many praise. Particularly in 2008, Newamstar established a strategic cooperative partnership with Fujian Dali Group, the leisure food and beverage giant in China. Till now, totally more than 20 aseptic cold filling production lines has been provided to Fujian Dali group, which opened a new era of national brand beverage in aseptic cold filling!

Perseverance and face the difficulty. Through continuous research and innovation, Newamstar currently has exclusively grasp the full set of aseptic filling technology equipped with electron beam sterilization system, and soon launched the first aseptic COMBI in China, providing a strong impetus for the sustainable development of customers.

Ten years rub a sword. After ten years of efforts, Newamstar’s aseptic filling technology became more stable, mature, and reliable after several upgrades. Its technical level and market share became far ahead! On September 2015, the new generation of aseptic cold filling technology made its debut, to further consolidate the Newamstar’s leading position in China, to let Newamstar become China only and world’s few suppliers who can provide complete aseptic cold filling line for neutral beverage.

On the road of realization of shifting China manufacturing to creating, China speed to quality, China product to brand, Newamstar will continue to uplift of the national industry banner, and constantly open up, move forward. We believe the new generation of aseptic cold filling technology will become the future global pass for Newamstar.

  • All for customers, helping customers improve production efficiency.
  • To reduce cost and improve profitability and product value for customer by standardized, differentiated and valuable service. Build Newamstar service brand and lead industry service trend.
  • Service engineers are ready 24 hours; after receiving customer request, we respond within 2 hours and we arrive at site within 24 hours for provinces nearby and 48 hours for other provinces.
  • Engineers regularly go to customer’s factory to inspect equipment, master equipment running condition, and help customer design solutions.

Innovation drives development, quality wins the market. Newamstar sincerely provide customers with one stop service. We have been insisting over to build an ideal factory, create the maximum value for customers and pack a better future together with customers.

NEWAMSTAR HIGH-SPEED BLOWING-FILLING-CAPPING COMBIBLOCK

Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing systemfilling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.

Newamstar High-speed Blowing-filling-capping Combiblock

Stable infrared ray heating system and independent heat balance device ensure the stable temperature of the preform, even color of the bottle and increase of the output.

Special designed twice-blowing system can monitor the pressure in each mold in order to provide accurate real-time parameter for operator. It is easy for the operator to adjust the parameter and ensure the stability of bottle forming.

High-speed and high-accuracy diaphragm type filling valve: Equip air back channel which is separated from liquid carousel, by which, the air replaced from the PET bottle won’t enter liquid carousel to avoid second pollution. Equip cleaning dummy bottles which can realize online CIP.

Sanitary and washable capper:Optimized cam surface design ensures the minimum
impact force of the capper .Bottle discharging starwheel is screwing decently, so it is unnecessary to adjust the conveyor height during bottle format change.

Driven by innovation and win the market by quality!

Newamstar has focused on liquid packaging industry since from its establishment. Taking innovation as guide and basis, we have been forging ahead constantly.

As an outstanding company in China high-end equipment industry, Newamstar has built a dimensional product system gradually including beverage, milk, alcohol, condiment and daily used chemicals. We have won many innovative “China First” for various products. All these achievements and milestones will be fixed and memorized in the long history of Newamstar.

INTELLIGENT STEREOSCOPIC WAREHOUSE SYSTEM: THE FIRST CHOICE OF BEVERAGE FACTORY TO UPGRADE THE MODERN WAREHOUSING AND LOGISTICS!

In recent years, with the increasing of automation and production capacity of liquid food packing line, contradictions between inventory and production capacity have become increasingly prominent. At the same time, with the increase of land cost and labor cost,traditional discrete model of warehousing and logistics using single logistics equipment or personnel to carry out the transportation of product and raw materials has been outdated.

With the deepening of “industry 4.0” and “Internet +” concept, the Chinese industry is transforming from the traditional labor-intensive to the industrial automation, and the traditional management mode based on people is turning to computer-based Information and modern management. Intelligent equipment represented by robot and a new generation of logistics model with the function of data collection, management and data tracing is being more widely used in the market.

Intelligent stereoscopic warehouse system: the first choice of beverage factory to upgrade the modern warehousing and logistics

As the Chinese leader in the field of liquid packaging, Newamstar accumulated rich experience in long-term development. By industry research, product technology development and the integration of industry resources over one year, Newamstar introduced the concept of “Internet +” into the production line followed by the pace of “Industry 4.0”. On the basis of rising the capacity and stability of liquid packaging production line, Newamstar optimized the structure of production lines and improved the level of automation of the production line by reducing the cost, and improving the quality and efficiency.

System composition:

  • Goods transition and storage – high rise shelf, tray and container.
  • Check in & out device – palletizer.
  • Check in & out distribution system – roller and chain conveyor, distributing vehicle, lifter, etc.
  • WCS control system – includes check in-out device controlled by computer, distribution system, various kinds of inspection and safety device controlled by electricity.
  • WMS warehouse management system – warehouse account management, data analyzing, goods site arrangement, device operation and warehouse storage display, etc.

A double extension tunnel stacking machine is adopted in the projects of“Moon over a Fountain Co. Ltd”, which achieve an effective balance between capacity and efficiency by improving space utilization and flexibility of warehousing in a limited space. The production line is connected with the warehouse directly, so a lot of material transfer links was saved. With advance internet technology, it realizes the resources and data sharing and connection between the ERP(enterprise resource management system), MES (manufacturing execution system) and WMS (warehouse management system) to reduce the mistakes and speed up access of the goods. Compared with the traditional discrete warehouse, Intelligent stereoscopic warehouse system can save the cost of land investment, reduce labor intensity, improve the working environment and reduce labor costs, finally improve the production efficiency and the level of modern management by making packaging and storage system Integrated, automated and intelligent.

In 2015, with excellent R&D design team and processing advantages of equipment manufacturing, Newamstar completed the development of automated warehouse system with tunnel stackerand RGV rail transport trolley. In the same year, Newamstar successfully presented it on CBST exhibition in Shanghai, and received wide attention from lots of companies in the industry. In 2016, automated material transport under special circumstances is solved by researching and developing non-rail AGV transport trolley. Through the introduction of advanced visual logistics simulation software, we can make simulation test in the project planning process, and do all kinds of system analysis and engineering verification for the model to get the final optimized the design. It can also quickly confirm the logistic equipment solution, further verify the feasibility of the project, provide improving and management basic data for the system, and reduce operating costs of production enterprises.

Currently, Newamstar are upgrading internal logistic system within the enterprise based on stereoscopic warehouse system, which is going to build an automated logistics system by using AGV non-rail intelligent trolley to distribute the raw materials, and create a new automated management system with the product lifecycle management, process management and information management.

A new era, a new chapter, a new dream. With the evolution and promotion of intelligent stereoscopic warehouse system, it will help beverage manufacturers to clarify and refine requirements, quantify data target and accuracy control of the production process, and finally help to realize the intelligent, automation and modernization of plant.

1 COMMENT

  1. Adhere to high-end positioning, and insist on technological innovation. On the road of realization of shifting China manufacturing to creating, China speed to quality, China product to brand, Newamstar will continue to uplift of the national industry banner, and constantly open up, move forward. We believe the new generation of aseptic cold filling technology will become the future global pass for Newamstar.

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